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AH140 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
1. Products Overview
Kaifull PRMCAS extra high precision AH140 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.
Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications
Helical gear planetary gearboxes machines are widely used in the industrial fields, especially suitable for applications that require high precision, high load and high reliability, such as CNC machine tools, civil carving machines, medical equipment, laser equipment, automobile manufacturing, robotics, metallurgy Rolling machines and roll machines, aerospace, military equipment, new energy system, communication automatic adjustable antennas, scientific measurement of calibration equipment, shipbuilding industry, etc.
The following are several common applications of oblique or helical gear planetary reducer in the industrial field:
Machine tool manufacturing
The oblique gear planetary reducer can be used for the main shaft of the machine tool, inlet transmission and other parts to improve the movement accuracy and stability of the machine tool.
Automated production line
The oblique gear planetary reducer can be used to automate the transportation belt, handling machinery, robot and other equipment on the automation production line to achieve accurate location control and efficient transmission.
Packaging machinery
The oblique gear planetary reducer can be used for the transportation, assembly and closed links of packaging machinery to improve the accuracy and efficiency of the packaging.
Textile Machinery
Helical gear planetary reducer can be used for fine yarn machines, integrated machines and finishing machines in textile machinery to achieve relatively stable and accurate transmission effects.
The automotive industry
The oblique gear planetary reducer is an important transmission device in the car transmission. It is widely used in the automotive industry.
Metallurgical industry
In the metallurgical industry, helical gear planetary reducer is usually used in transmission mechanisms such as rolling machines and roll machines.
Shipping industry
The advantages of oblique teeth planetary reducer have been widely used in the ship industry. For example, in the host, auxiliary machine and pump device of large ships, oblique teeth planetary reducer can provide stable output torque and smooth transmission effect.
MAIN DIFFERENCES between spur/straight gear and helical gear planetary reducers are as the followings,
First, Structural differences between helical gear and straight gear.
Planet reducer consists of planet wheels, solar wheels, and internal gears, and the difference between helical gear and straight gear lies in the shape of the planet wheel. The gear of the helical planet deceleration machine is inclined, while the gear of the straight gear planet deceleration is parallel to the axis of the planet.
Second, the difference in efficiency differences between helical gear and straight gear
Under the same conditions, the efficiency of slashing gear planet reducer is lower than that of straight -gear planet decelerations. This is because the planet wheel of the planetary reducer is tilted, which makes the bearing inheritance more powerful and increased friction loss. The straight -gear planet deceleration machine can better use the transmission capacity, and its efficiency has improved.
Third, the noise difference between helical gear and straight gear.
The planetary wheel of the planetary reducer is tilted, causing a certain radial force when the gear meshing, increasing the vibration and noise during transmission. The parallel of the gear of the straight gear planet reducer reduces the vibration and noise during the transmission. Therefore, in terms of noise, straight -gear planet reducer is superior to helical planet reducer.
In summary, the helical and straight -gear planet reducer has different advantages and disadvantages, and the application scenarios are different. In terms of high -efficiency and low noise, straight -gear planet reducer is better than that of diagonal gear planetary reducer, while in terms of high -torque and high -precision transmission, the performance of helical gear planet reducer is even better. In actual use, the corresponding products need to be selected according to the actual scene.
2. Technical Specifications
If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.
AH140 Series Helical Gear Planetary Gearbox General Technical Specifications
| Rated Input Speeds(RPM) | 2000 |
| Max. Input Speed (RPM) | 3500 |
| Max. Radical Force (N) | 9100 |
| Max. Axial Force (N) | 8200 |
| Efficiency (%) | 97 |
| Noise (dB) | 68 |
| Average Lifetime (hour) | 20000 |
AH140 Series 1-stage models main technical data
| Structure | 1-stage |
| Reduction Ratios | 3:1 | 4:1 | 5:1 | 7:1 | 10:1 |
| Rated Output Torque (N) | 240 | 360 | 360 | 360 | 240 |
| Emergency Stop Torque (N) | 720 | 1080 | 1080 | 1080 | 720 |
| Rotor Inertia (Kgcm2) | 12.31 | 7.54 | 7.42 | 7.25 | 7.14 |
| Blacklash (arcmin) | 2 types: <3arcmin for P0 precision
nd <5arcmin for P1 precision |
AH140 Series 2-stage models main technical data
| Structure | 2-stage |
| Reduction Ratios | 15 | 16 | 20 | 25 | 28 | 30 | 35 | 40 | 50 | 70 | 100 |
| Rated Output Torque (N) | 450 | 450 | 564 | 585 | 564 | 360 | 585 | 564 | 585 | 360 | 240 |
| Emergency Stop Torque (N) | 1350 | 1350 | 1692 | 1755 | 1692 | 1080 | 1755 | 1692 | 1755 | 1080 | 720 |
| Rotor Inertial (kg.cm2) | 12.35 | 7.47 | 6.65 | 5.81 | 6.34 | 6.34 | 6.34 | 4.08 | 7.5 | 7.5 | 7.5 |
| Blacklash (arcmin) | 2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision |
3. Mechnical Drawings (In mm)
If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.
Note: If you find difficulty in model selection, just kindly contact us and the most proper reducer will be recommended or customized.
More Types of HELICAL Gear Planetary Gearboxes Available
4. High Standard Quality Management System
5. Warrenty and Services
- Warranty period is from 18months to 2 years depending on products.
- 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
- Remote or onsite technical training services etc.
- More services as per customer need.
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AH140 Series Helical Planetary Gearbox High Torque Precision Planetary Gearbox Images
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